NDTSupport.com - Tech Room - Defect Detection w/NDT

Below is a chart showing the recommended test method for detecting the specified discontinuity.


  NDT Test Method
  AE ET IR LT(8) MI MT(11) PT(1) RT UT VT(12)
General                    
Surface Cracks G G F G U G G F(3) G F
Internal Cracks       G U F(4) U F G U
Voids       G U   G G G F(1)
Thickness       U U   U G(10) G(9) G(2)
Metallurgical variations   G   U G F(6) U F(5) F(10) U
Sheet & Plate                    
Thickness       U U U U G(10) G G(2)
Laminations       U U U G U G F(1)
Voids       G U P G G G G(1)
Bars & Tubes                    
Seams   G   F U G G(7) P G F-G
Pipe   U   U U P G G G F
Cupping   U   U U P   G G F
Inclusions   G   P U G G F G G
Castings                    
Cold Shuts   G     U   G G F F
Surface Cracks   G     U   G F   F
Internal Shrinkage         U   U G   U
Voids, pores         U   F G   F
Core shift         U   U G G  
Forgings                    
Laps         U G G P   G
Inclusions         U F G F   F
Internal Bursts         U U U G   U
Internal Flakes         U U U P   U
Crack & Tears         U G G F   F
Welds                    
Shrinkage Cracks         U   G G    
Slag Inclusions         U   G G    
Incomplete Fusion         U   G G    
Incomplete Penetration         U F G G    
Pores         U P G G    
Tungsten Inclusions         U   P G    
Processing                    
Heat-treat Cracks         U G   U    
Grinding Cracks         U G   U    
Service                    
Fatique & heat Cracks         U G   F    
Stress Corrosion         U P   F F  
Blistering         U     P    
Thinning         U U   F G  
Corrosion pits         U F   F   G

NDT Test Methods Legend
  AE= Acoustic Emission  
  ET= Eddy Current  
  IR= Infrared      
  LT= Leak Test    
  MI= Material Analyser  
  PT= Penetrant    
  RT= Radiography  
  UT= Ultrasonics    
  VT= Visual Testing  
 
Detectability with Method Legend
F=Fair
G=Good
U=Unsatisfactory

NOTES:
(1) All indications must be open to the surface.
(2) Need additional measuring gages
(3) Beam must be parallel with crack axis.
(4) Must be near surface.
(5) May detect if material density changes.
(6) May detect if material composition changes.
(7) May require higher sensitivity penetrant.
(8) Indiciations must be through-wall
(9) Surface must be fairly parallel
(10) Standard required to detect or measure
(11) Indications must create adequate interruption to magnetic field
(12) Magnification may be required

 

 

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